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Read the tech article on a Vintage Air Conditioning System Install, brought to you by the experts at Custom Rodder Magazine.

Hot & Cold

Comfortable Temps for Your Custom From Vintage Air
1953 Chevrolet Bel Air Engine View
0505Cr Air 02 Z

0505Cr Air 03 Z
After sorting through all... 
   
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0505Cr Air 03 Z
After sorting through all the boxes of parts (the Compac Gen II comes complete with the evaporator, condenser, drier, compressor, and all miscellaneous brackets and hardware, as in the top right picture), we started by hanging the condenser.
1953 Chevrolet Bel Air Engine Bay View Radiator
Unless you opt for a remote-mount-style,... 
   
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1953 Chevrolet Bel Air Engine Bay View Radiator
Unless you opt for a remote-mount-style, you pretty much have one option--in front of the radiator. Just like when installing a new radiator, handle with care to avoid damaging cooling fins (note cardboard).
1953 Chevrolet Bel Air Engine Bay View Drier
With the drier, your options... 
   
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1953 Chevrolet Bel Air Engine Bay View Drier
With the drier, your options of placement are wider; we chose to locate it adjacent to the condenser on the passenger side. If you have the time, patience, and space, mounting as many things "behind the scenes" as you can makes for a really clean install. In our case, we wanted to show all the components for the story.
1953 Chevrolet Bel Air Interior View Install Compac Evaporator
Next, Jason hung the Compac... 
   
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1953 Chevrolet Bel Air Interior View Install Compac Evaporator
Next, Jason hung the Compac evaporator in place, which required not only the glovebox and door to be removed, but the center speaker grille as well. Vintage Air provides a metal strap to mount the unit. Be sure to get it hung in as solid as possible; you don't want it lying on the floor after hitting a big dip!
1953 Chevrolet Bel Air Engine Bay View Firewall
With the evaporator in place... 
   
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1953 Chevrolet Bel Air Engine Bay View Firewall
With the evaporator in place (even though it will come back out shortly for wiring), the vertical quad bulkhead was marked and fit to the firewall.
1953 Chevrolet Bel Air Inner Fender Wall View Wiring
This is another area where... 
   
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1953 Chevrolet Bel Air Inner Fender Wall View Wiring
This is another area where routing discretely, like behind the inner fender panels or within the factory fresh-air duct, really goes a long way.
0505Cr Air 09 Z
From there, we moved on to... 
   
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0505Cr Air 09 Z
From there, we moved on to the mounting of the compressor. Being that the alternator originally hung on the passenger side, we opted for Vintage Air's polished aluminum mounting bracket kit that moves the alternator to the driver side, allowing the compressor to go where it should and make future hose routing easier. Also, we had to go from a single water-pump pulley and dual-crank pulley to a dual and triple--obviously for the added component, but also to make it so we used three belts instead of one or two.
1953 Chevrolet Bel Air Engine View Compressor Alternator
The bracket kit nicely aligns... 
   
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1953 Chevrolet Bel Air Engine View Compressor Alternator
The bracket kit nicely aligns both the compressor and the alternator without cramping things up too much.
1953 Chevrolet Bel Air Engine View Rod End Adjusters
And the rod-end adjusters... 
   
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1953 Chevrolet Bel Air Engine View Rod End Adjusters
And the rod-end adjusters make fine-tuning (belt tensioning) a breeze.
0505Cr Air 12 Z
The one area where you may... 
   
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0505Cr Air 12 Z
The one area where you may need to seek outside help is with the hose crimping. Vintage Air will crimp them for you after all of the hose has been cut to length, or you can visit your local hydraulics shop.
1953 Chevrolet Bel Air Engine Bay View Crimp Hose
The actual tool to perform... 
   
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1953 Chevrolet Bel Air Engine Bay View Crimp Hose
The actual tool to perform the crimping is quite pricey, so unless you plan on doing multiple A/C installs in the near future, it may not be a wise investment.
0505Cr Air 14 Z
Next, we disassembled our... 
   
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0505Cr Air 14 Z
Next, we disassembled our rotary knob control unit so that each individual switch could be mounted directly into the dash, eliminating the plastic panel altogether. We kept the old housing for a while--just so we'd know what which knob did.
1953 Chevrolet Bel Air Interior View Dashboard Marking
The dash was marked appropriately... 
   
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1953 Chevrolet Bel Air Interior View Dashboard Marking
The dash was marked appropriately and drilled (with masking tape used to protect paint, sort of), and the switches were installed from the rear.
1953 Chevrolet Bel Air Interior View Dashboard AC Console
The cool knobs are accessory... 
   
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1953 Chevrolet Bel Air Interior View Dashboard AC Console
The cool knobs are accessory options from Vintage Air (availability varies), but you have a world of options to take advantage of.
1953 Chevrolet Bel Air Interior View Evaporator Wiring
With the switch mounting out... 
   
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1953 Chevrolet Bel Air Interior View Evaporator Wiring
With the switch mounting out of the way, the evaporator was dropped back down for final wiring and plumbing. The plumbing is straightforward--you'll have a No. 6 fluid line going "out" to the drier/condenser, a No. 10 suction hose to the compressor, and 5/8-inch in/out lines for heat.
1953 Chevrolet Bel Air Interior View AC Wiring
For the wiring, Vintage Air... 
   
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1953 Chevrolet Bel Air Interior View AC Wiring
For the wiring, Vintage Air offers an easy-to-read diagram--follow it! Also, be sure to insert the thermostat capillary tube--un-kinked--into the evaporator coil. Carefully reinstall the evaporator (it doesn't hurt to test for adequate power and hook-up beforehand).
1953 Chevrolet Bel Air Drier View Safety Switch Wiring
The last part of the wiring... 
   
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1953 Chevrolet Bel Air Drier View Safety Switch Wiring
The last part of the wiring we dealt with was the binary safety shut-off switch located on the drier. The safety switch disengages the compressor clutch in case of extreme low or high pressure, which would ultimately result in system failure and damage.
1953 Chevrolet Bel Air Front View Charge Coolant
Once we were sure every nut,... 
   
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1953 Chevrolet Bel Air Front View Charge Coolant
Once we were sure every nut, bolt, screw, clamp, and electrical fitting was not only tight, but also correct, we had the system charged with 1.8 pounds of 134A refrigerant by Ron Gimenez of Quality Air. We strongly recommend you use a professional automotive A/C specialist to charge your system, as it needs to be fully evacuated prior to charging to operate properly. Using the aerosol-style cans from the auto parts supply just won't cut it.
1953 Chevrolet Bel Air Interior View Hook Up Air Distributor Lines
The final step for the Gen... 
   
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1953 Chevrolet Bel Air Interior View Hook Up Air Distributor Lines
The final step for the Gen II install was to hook up the air distribution lines (they slip right on) and locate and mount the registers below the dash. Vintage Air offers an array of register options, so you can choose whatever suits your interior best.
1953 Chevrolet Bel Air Interior View Modded Glove Box
To close up the gap left behind... 
   
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1953 Chevrolet Bel Air Interior View Modded Glove Box
To close up the gap left behind the glovebox door, we literally cut the glovebox itself into a third. It may not house the CD player like it used to, but the necessary paperwork fits perfectly.
0505Cr Air 23 Z
Actually, there was one last... 
   
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0505Cr Air 23 Z
Actually, there was one last thing before we were really "cool"--a supplementary cooling fan to keep the condenser cool when in use. Vintage Air supplied a 14-inch Spal pusher that we (actually, our old friend Jim Rizzo) attached to the left side directly on the condenser.
1953 Chevrolet Bel Air Cooling Fan View
It was wired to a toggle rather... 
   
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1953 Chevrolet Bel Air Cooling Fan View
It was wired to a toggle rather than an inline trinary switch (since the system was already charged).
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